QUALITY ASSURANCE

“We believe that “Quality is never an accident. It is always the result of intelligent effort”.

Our company is recognized for stringent quality control in each and every step of the manufacturing process. Both the management and the work force of our company are conscious of the need for the highest quality & attention to detail customer care especially critical in today’s competitive environment.

Steel Bars what we are manufacturing are BIS registered and confirms to IS 1786 standards & we issue test certificate to each & every lot supplied, only after thoroughly checking in our lab. Our Brand Steel bars have been awarded “The Best TMT steel for the year 2006” in India. We also have Certificate of recognition, Star Export House from Government of India, Ministry of Commerce & Industry, which makes us eligible to Export our brand Steel. This clearly shows how superior and advanced our quality is.

Maruti Ispat & Energy Pvt.Ltd.

Incoming Raw Material
S.No. Incoming Product/assembly Sample Size & its Frequency of inspection Parameters for inspection Mode Of inspection/Equipment used Acceptance limits/Criteria/specified value Rejection & Disposal ------Reprocessed/ Scrapped Traceability register No
1 IRON ORE Every 8 Hrs. 5 to 20 mm 20 to 40 mm 20 to 80 mm Fe(T), LOI, SiO2, Al203, %.P. T.I, Contamination Crusher, Grinder, Hot Plate and Chemicals Fe(T) : 61 - 63 Rejected Iron Ore Fines MIEPL/QAD/DRI/ORE/10
2 COAL 0 to 100 mm Size F.C1 %S, GCV Crusher, Grinder, Oven & Muffle Furnace FC : 48 - 52 Rejected COAL Fines MIEPL/QAD/DRI/COAL/10
2 DOLOMITE 0 to 8 mm Size LOI, CaO, MgO, Al2 )3, R203 Grinder, Muffle Furnace and Chemicals LOI : 40 - 42 CaO : 25 - 30 MgO : 18 - 20 Rejected DOLOMITE Fines MIEPL/QAD/DRI/
DLOLOMITE/10
INPROCESS INSPECTION POLICY
S.No. Name of the test process Sample Size & its Frequency of inspection Parameters for inspection Mode Of inspection/Equipment used Acceptance limits/Criteria/specified value Rejection & Disposal ------Reprocessed/ Scrapped Traceability register No
1 Lumps, Physical & Chemical Analysis Every 2 hrs. Size, GCV, FC, Mg. Test Manual, Screen, Muffle Furnace, Bomb Caloro meter 5 to 20 mm, GCV : 2500 + FC : 25 + Mg. : 1 % REJECTION MIEPL/QAD/DRI/11
2 Fines, Physical & Chemical Analysis Every 2 hrs. Size, GCV, FC, Mg. Test Manual, Screen, Muffle Furnace, Bomb Caloro meter 5 to 20 mm, GCV : 2500 + FC : 25 + Mg. : 1 % REJECTION MIEPL/QAD/DRI/11
FINAL INTERNAL INSPECTION POLICY
S.No. Name of the test process Sample Size & its Frequency of inspection Parameters for inspection Mode Of inspection/Equipment used Acceptance limits/Criteria/specified value Rejection & Disposal ------Reprocessed/ Scrapped Traceability register No
1 Lumps, Physical & Chemical Analysis Below 25 mm Every 2 hours Size (MPs), FM,FeT, SO & C Manual / Screen & Chemical 5 to 20 mm FM 75 +, FeT : 85 + SO : 0.03, C : 0.12 REJECTION MIEPL/QAD/DRI/12
2 Sponge Iron Fines : Physical & Chemical Below 5 mm Every 2 hours Size : FM, FeT, SO, C Manual / Screen & Chemical 0 to 5 mm, FM : 60 + FeT : 75 + SO : 0.06 C : 0.3 REJECTION MIEPL/QAD/DRI/12


MS AGARWAL FOUNDRIES (P) LTD.

Incoming Raw Material
S.No. Incoming Product/assembly Sample Size & its Frequency of inspection Parameters
for inspection
Mode Of inspection/Equipment used Acceptance limits/Criteria/specified value Rejection & Disposal ------Reprocessed/ Scrapped Traceability register No
1 SPONGE (Lumps) (3-18MM),12Kg /One time in one Vehicle Non-Mag,Fe(m),Fe(t)
,Mattalziation(%C,%S,%P)
Manually/Mash,Carbon Apprt.,Buret 15774-2007 Rejection MSAF/QAD/SMS/17
2 SPONGE (FINES) (0-8MM),12Kg/One time in one Vehicle Non-Mag,Fe(m),Fe(t)
,Mattalics(%C,%S,%P)
Manually/Mash,Carbon Apprt.,Buret 15774-2007 Rejection MSAF/QAD/SMS/17
3 PIG IRON/PCM JAM One Pcs.(10 Kg.)/One time in one Vehicle %C,%S,%P Manually/Carbon Apprt.,Buret As per Requirment N.A MSAF/QAD/SMS/17
4 SILICO MAGANESE 20-25 Bag/One time in one Vehicle %Mn, %Si Manually/Mash,Carbon Apprt.,Buret As per Requirment N.A MSAF/QAD/SMS/17
5 BILLET 25-30MM/Heat Wise %C,%S,%P %Mn & Physical Properties Spectrometer/Free from defect camber 2830 Reprocessed MSAF/QAD/SMS/17
INPROCESS INSPECTION POLICY
S.No. Name of the test process Sample Size & its Frequency of inspection Parameters for inspection Mode Of inspection/Equipment used Acceptance limits/Criteria/specified value Rejection & Disposal ------Reprocessed/ Scrapped Traceability register No
1 Chemical Analysis 5 / HEAT %C,%Mn,%S,%P Spectrometer IS 1786-2008 REPROCESSED MSAF/QAD/RMD/16& MSAF/QAD/SMS/19
2 Mechanical Properties 30 MINUTES As per IS1786-2008 Universal testing IS 1786-2008 REPROCESSED MSAF/QAD/RMD/16& MSAF/QAD/RMD/20
FINAL INTERNAL INSPECTION POLICY
S.No. Name of the test process Sample Size & its Frequency of inspection Parameters for inspection Mode Of inspection/Equipment used Acceptance limits/Criteria/specified value Rejection & Disposal ------Reprocessed/ Scrapped Traceability register No
1 Chemical Analysis of TMT bar 100mm /HEAT %C,%Mn,%S,%P Spectrometer IS 2830 Reprocessed MSAF/QAD/RMD/16
2 Mechanical Properties of TMT bar 600mm/30 minutes As per IS1786-2008 Universal Testing Machine IS 1608 & IS 1599 Reprocessed MSAF/QAD/RMD/16
3 Chemical Properties of Billet First And Last Billet of Every Sequence %C,%Mn,%S,%P Spectrometer IS 2830 Reprocessed MSAF/QAD/RMD/19